Pairing corrugated shipping boxes with brown packing tape can reduce damage while shipping by providing crush protection, reinforcing the structural energy of the box, and giving no chance of tampering with the product.
In India, receiving damaged products due to an improper shipping method is very common. Damage-free shipping is not just about corrugated boxes or brown tape alone. The physical and chemical synergy of both is necessary for smooth shipping.
Key Takeaways
- Using a corrugated shipping box and brown packing tape together is necessary to prevent damage to the shipment.
- To protect the product from getting crushed, to enhance the structural rigidity of the box, pairing a corrugated box with brown tape is essential.
- To protect the shipment from external damage, such as rain or road shock, pairing both of them is a must.
What Is The Anatomy Of A Corrugated Shipping Box?
A corrugated shipping box, often called a carton, is made of linerboards, often with kraft paper and fluted materials. Linerboards are positioned as the outer and inner parts of the box, while the wavy fluted materials are stuck into those parts to make the box structurally stronger.
Linerboards are the flat surface of the box, which is printable, while fluting offers cushioning to ensure the safety of the product.
There are different types of linerboards and fluting material for corrugated boxes. They are used for different purposes.
Generally, there are four types of walls.
- Single face- one liner and one fluting material attached.
- Single wall- a wavy fluting material between two liner boards.
- Double wall- two wavy fluting materials between three liner boards.
- Triple wall- for heavy shipping, three fluting materials are used.
There are four types of fluting materials as well. A, B, C, and E fluting materials. While E fluting is used for retail and primary packaging, B and C are good for secondary packaging.
What is the Purpose Of Brown Packing Tape?
- Brown packing tape is more effective than clear tape when used for shipping. It has a higher micron level, usually ranging from 45 to 50+, and offers better thickness and adhesion, which is an essential feature for heavy sealing.
- Brown packing tapes are specifically designed to be heat-resistant, easily withstanding India’s humid atmosphere in 40°C+ summer.
Why Corrugated Shipping Box + Brown Packing Tape Is Necessary For Damage-Free Shipping
Pairing a corrugated shipping box and brown packing tape is essential to prevent damage while shipping. You can prevent three types of common damage by following this method.
1. Crush Protection
Brown packing tape is designed to work well with cardboard fibers. Using a suitable corrugated shipping box for heavier shipments is required to protect the inner product from getting crushed. These corrugated boxes have wavy fluting materials inside their walls, which resist vertical pressure while getting stacked, preventing the collapse. When you seal the corrugated box with brown packing tape, it not only closes the box, but also enhance the structural enhance of it.
2. Structural Integrity
Pairing a corrugated shipping box with brown tape strengthens the structural integrity of the box. To achieve this, you can use the brown packing tape in three ways.
- H-tape method– use one large strip over the box and stop at where the large flaps meet. Then, use two additional strips at the sides of the flaps. This process forms an ‘H’ shape on the box, and is usually considered the standard way of packing.
- Snowflake method– for heavier shipments over 10-15 kg, secure every corner of the box with brown tape, and to maintain balance on the surface, create olus signs with tape.
- Belly Banding– wrap the midsection of the corrugated box with continuous lines of tape for stronger protection.
3. Tamper Evidence
Using brown packing tape on the surface of a brown corrugated box creates a seamless look that makes it difficult to cut and reseal the box, preventing any attempt at theft.
Besides these internal risks of damage, we should be aware of some external risk factors to avoid them.
How To Deal With External Challenges While Shipping?
There are some external difficulties you may face while shipping.
1. Monsoon Challenge
Using a basic quality corrugated shipping box can damage the product due to rain. In the monsoon, rain is a common factor. Make sure to use a double or triple-walled corrugated box to prevent the shipping box from softening.
2. Bike Delivery
Most of the shipments are delivered by bike. The deliveryman carries a large bag on his back. To prevent damage from overstacking, use a rigid box for shipping.
3. Rail And Road Vibration
Many shipments come through rail or by road. If not packed properly, the product can get damaged. Pairing the corrugated box with brown packing tapes are very essential to absorb the road shock and prevent damage.
Corrugated shipping boxes and brown packing tape are two of the essential products for any successful and damage-free shipment. Pairing them together will only ensure a smooth shipping experience.
Want To Ship The Product Safely?
If you want to ship your product safely, pairing a good, rigid corrugated shipping box with brown packing tape is the smartest and safest way to do it.
