Manufacturers must prioritize hygiene, particularly in the food processing and pharmaceutical sectors. Any contamination negatively impacts product quality while putting users’ health at risk. Regulatory violations are also a concern because they can lead to costly penalties, which no company can afford in today’s competitive environment.
To prevent these issues, manufacturers frequently use superalloy piping in their systems. This piping ensures the manufacturing environment isn’t compromised due to contamination. What characteristics of this piping make it ideal for manufacturing?
Corrosion Resistance
Corrosion is a concern in countless industries because metal deterioration can lead to product contamination. Superalloy piping made using stainless steel or nickel alloys resists corrosion, making it ideal for use in manufacturing systems. These materials comply with FDA regulations regarding non-leaching and stability. They are sanitary, so the risk of contamination decreases significantly.
The materials are stored up to USP standards so impurities and chemicals won’t be acquired and transferred during manufacturing. Furthermore, stainless steel and nickel alloys don’t react with substances moving through the piping. Superalloys easily meet industry standards for biotechnology, food, and pharmaceutical production.
Surface Finish
Surface finish is important in manufacturing, as rough surfaces can accumulate contaminants and transfer them to products. Superalloy pipes eliminate this concern because they have an extremely smooth interior finish. Microscopic hollows won’t be present, so the risk of biofilm, residue accumulation, and bacterial growth decreases. The non-porous uniform surface is created with the help of electropolishing or passivation treatments to ensure these concerns are eliminated.
Clean-in-place and sterilization-in-place cleaning methods remove any present materials. The piping system remains free of impurities to ensure it meets strict quality standards. For this reason, these cleaning methods are needed in the bioprocessing, food, and pharmaceutical sectors.
Non-Reactive Qualities
Materials often go through challenging conditions in manufacturing processes. They may be exposed to severe chemicals, high and low pH conditions, or temperature extremes. These conditions can degrade standard piping material but won’t harm superalloy piping. USP-approved superalloy piping has been created for these situations and will maintain its integrity and strength.
Thanks to its inert state, the piping remains pure. It won’t release toxic compounds that lead to corrosion and other issues. The tubing eliminates microscopic contaminations that could reduce the effectiveness of the products or harm users. The tubing’s chemical stability ensures producers can comply with all regulations and maintain product integrity.
High-Temperature Tolerance
High-temperature steam sanitizing and chemical cleaning are often used in semiconductor and pharmaceutical industries. Piping systems must be able to withstand the temperatures involved. Superalloy piping is ASME BPE compatible thanks to its strength under stressful temperatures. It can withstand high temperatures for long periods without failing. Impurities won’t leach out during sanitizing procedures necessary for high-purity applications. Food and pharmaceutical producers can comply with all cleanliness standards and ensure their goods are free from contamination.
Hygienic manufacturing plants rely heavily on sanitary superalloy piping. Without this piping, they could sell contaminated products and harm consumers. The characteristics of this piping ensure the highest levels of cleanliness and control. Every manufacturer needs the latest piping systems to ensure products have the highest integrity and perform as expected. When they do, consumers benefit. However, manufacturers also need to monitor the industry, which continues to advance, to ensure they have the latest and best piping systems offered and can meet the needs of their customers.
