Fuel tank installation plays a crucial role in keeping industrial and commercial operations running efficiently. Whether it supports generators, heavy equipment, vehicle fleets, or remote sites, a well-installed fuel tank helps ensure a steady, safe, and compliant fuel supply.
But installing a bulk fuel tank involves far more than placing a tank on-site. It requires careful planning, adherence to national standards, and consideration of long-term safety, maintenance, and operational needs.
This article outlines the key factors that must be addressed to ensure your fuel tank installation is both effective and future-proof.
Start with a clear understanding of site requirements
No two installations are the same. Tank size, layout, access needs, and environmental conditions all vary depending on the site and the type of fuel being stored.
Before installation begins, consider:
- Tank capacity based on average and peak fuel usage
- Above-ground vs below-ground installation suitability
- Site conditions, including terrain, drainage, and weather exposure
- Proximity to structures, equipment, and vehicle paths
- Security requirements, such as fencing, locks, and restricted access
These decisions influence everything from tank selection to footing design and connection layout.
Ensure regulatory compliance
In Australia, fuel storage systems must comply with AS1940: The Storage and Handling of Flammable and Combustible Liquids. Local environmental and planning approvals may also be required depending on the installation site.
To maintain compliance:
- Use tanks designed and manufactured to Australian Standards
- Include spill containment and bunding systems
- Install fire protection and emergency shut-off mechanisms
- Ensure vents and pipework are configured according to code
- Prepare documentation and compliance certificates as required
Non-compliant installations can result in significant delays, fines, and legal risk. Working with an experienced provider helps avoid these outcomes and streamlines the approval process.
Prepare the site for long-term stability
The quality of the base beneath your tank is just as important as the tank itself. A poorly prepared site can lead to uneven weight distribution, structural movement, or water pooling that damages the foundation over time.
Site preparation may include:
- Excavation and levelling
- Construction of reinforced concrete pads
- Drainage channels and diversion systems
- Surface coatings to manage fuel spills or runoff
- Safe distance from ignition sources or traffic areas
Above-ground tanks should be anchored or stabilised as needed, especially in cyclone-prone regions or on mobile sites.
Select the right fuel delivery and management systems
An effective fuel tank installation is not just about storing fuel. It must support efficient and safe dispensing, monitoring, and refuelling activity. This means planning for:
- Pump type, flow rate, and power supply
- Hose reels, nozzles, and control valves
- Fuel monitoring systems, such as Smartfill or other telemetry options
- Fuel filtration to remove water or particulates before use
- Access control, including keypads, swipe cards, or remote logs
These systems help track usage, reduce waste, and support both refuelling and compliance reporting.
Factor in maintenance and access
Every fuel tank requires ongoing inspection and servicing. Planning for this from the beginning makes future work safer, easier, and more cost-effective.
Allow for:
- Clear access to all fittings and inspection points
- Space for service vehicles and equipment
- Easy isolation of components for repair
- Visibility of fuel gauges and alarms
- Drain points for tank cleaning or fuel transfer
If a tank is difficult to service, minor issues may go unnoticed and eventually become serious. Simple design choices early on can make ongoing maintenance much more manageable.
Work with an experienced installation team
Bulk fuel tanks are critical infrastructure. Installation must be carried out by technicians who understand not just the equipment, but also the regulations, logistics, and environmental factors that influence the outcome.
An experienced installer can:
- Assist with site assessments and system design
- Manage delivery and crane operations for tank placement
- Handle plumbing and electrical work to certified standards
- Provide documentation, commissioning reports, and operator training
- Offer long-term support and servicing as required
At GHASA, we have supported installations across WA, including complex multi-tank systems, fuel farms, and integrated power solutions. Every site comes with its own challenges, but a methodical and compliant approach always delivers better results.
Fuel Tank Experts for WA Projects
A successful fuel tank installation is about more than getting fuel on-site. It is about future-proofing your operations, minimising risk, and ensuring the system remains safe, efficient, and compliant over time.
From mine sites to construction hubs, fuel storage plays a central role in how projects stay on track. Investing in the right installation from day one makes all the difference.
To find out more about professional fuel tank installation across Western Australia, visit
https://ghasa.com.au/bulk-fuel-tank-installations/ or contact GHASA on (08) 9359 1988.